Know what is happening in your plant before it becomes an incident.
SUPCTR designs and builds custom supervision, control and warning systems for sites where gas, liquids and pressure are part of daily work. We also advise teams on safety, monitoring and alarm design, with or without a build project.
Every measurement that matters, in one supervised system
We select, install and commission the field instruments, then connect them to a single control and alarm layer built around how your plant actually runs.
Gas detection
Fixed detection for flammable, toxic and oxygen hazards, with alarm setpoints, voting logic and shutdown actions designed per zone.
LEL · CO · O₂ · H₂S · toxic gasesTank level
Continuous level measurement and high or low level warnings for chemical, fuel and process tanks, including overfill protection.
Radar · ultrasonic · hydrostatic · switchesTemperature and pressure
Process and area monitoring with trending, deviation alarms and records you can show an auditor.
RTD · thermocouple · transmittersProcess control
PLC and DCS based control that ties sensors, valves, pumps and ventilation together with clear operator screens.
Interlocks · sequences · HMIWarning and alarm
Local horns and beacons, control room alarms, and remote notifications to the right people, with acknowledgement logging.
Escalation · SMS · email · SCADACustom engineering
Panels, wiring, software and documentation built to your specification, then supported after handover.
Design · build · commission · serviceWired and wireless devices, speaking one language
Plants rarely have one kind of equipment. We integrate instruments across protocols so operators see one picture, and so you can add devices later without rebuilding the system.
Wired
Dependable links for fixed field devices and safety-related signals.
Wireless
Fast to deploy where cabling is costly, hazardous or impractical.
Built for sites where failure is not an option
Our customers work with hazardous materials and demanding processes, from large plants to small companies and start-ups. We design to the standards and practices of those environments.
Semiconductor chemicals
Toxic and corrosive gas monitoring, chemical delivery and storage supervision, and cleanroom-compatible installation.
Petrochemical
Flammable gas coverage across large outdoor areas, tank farm supervision and hazardous area equipment.
R&D laboratories
Flexible systems for changing experiments, with clear alarms for researchers and facilities teams.
Small companies are welcome
You don't need a large plant or a large budget. We scale systems to the size of your operation and can start with one room, one process or one tank, then expand as you grow.
Developing chemical processes together
We work alongside your chemists and process engineers during development and scale-up, designing the monitoring and control so a new process can be run, measured and made safe from the first trials.
How a project runs
Assess
We walk the site, review hazards and list what needs to be measured and who needs to know.
Design
You receive a system design, instrument selection and alarm philosophy to approve.
Build and install
Panels are built and tested before shipping. We install and commission on site.
Support
Training, calibration schedules and service so the system stays reliable.
Independent consultation, with or without a build
Not every project needs a new system. Our engineers can assess what you have, plan what you need, and check designs made by others. You keep the findings and can use any contractor.
Risk and gap assessment
We review your hazards, existing detection and alarms, and report where coverage is missing or outdated.
Design and specification
Help defining requirements, sensor placement and alarm setpoints, or a written specification you can send out for tender.
Design and installation review
A second pair of eyes on drawings, instrument selection, integration plans and commissioning results.
Alarm and protocol strategy
Plans for rationalizing alarms and for connecting mixed wired and wireless equipment into one system.
Compliance support
Guidance on documentation, testing and maintenance records for US and EU requirements that apply to your site.
Training and workshops
Practical sessions for operators, maintenance and facilities teams on using and maintaining monitoring systems.
Tell us what you need to monitor
Describe your site, the hazards, and any equipment you already have. We will reply with questions and a proposed next step.
Prefer email? Write to [email protected]